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The Sport Conrad Materials Encyclopedia

Sports and outdoor brands are constantly working on technologies that make it even more comfortable to pursue your passion - more or less regardless of the weather. The development of new fibres, innovative constructions and environmentally friendly concepts makes it difficult to keep track. In our materials glossary, we aim to explain the technologies used in many outdoor products.

We look at the differences between hard and soft shells and give an overview of the main membrane technologies. We also list the attributes that go into awarding our WIR DENEKN UM label. The label is designed to help you choose when you are looking for more environmentally friendly alternatives. Enjoy browsing!

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THIRD LAYER: HARDSHELLS AND MEMBRANES

Membranes are wafer-thin protective barriers that make outdoor clothing and accessories waterproof, windproof and breathable. This allows sportspeople to pursue their hobby or profession in adverse conditions. Manufacturers of clothing, footwear and equipment use a variety of membrane manufacturers. The best known is GORE-TEX, but Sympatex, Dermizax, HDry and others are proven technologies used by many well-known brands. Some brands, such as Maloja and Vaude, have also developed their own membrane innovations.


To ensure that our natural air conditioning works smoothly and that we do not overheat despite rain protection, membrane manufacturers use different principles. A rough distinction can be made between porous and non-porous constructions. Both have the same aim: to allow body moisture to escape, while preventing moisture from entering.


In addition, membrane specialists use different materials, which can vary greatly in terms of their environmental friendliness and climate balance. For several years, however, many manufacturers have been working on alternatives that are produced without using PFAS - some of which are harmful.


You might also want to consider the intended use before buying a membrane product. After all, not everyone is going to climb the next eight-thousand-metre peak in their new rain jacket, and more is not always better. And to make things even more complicated, membranes can be found in both hard shells, such as the classic rain jacket, and in the slightly softer and usually warmer soft shells - although not every soft shell product necessarily has a membrane!


Image © Sympatex

Major membrane manufacturers and proprietary membranes

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WIND PROTECTION WITH SOFTSHELLS & CO.

The category of softshell products can best be defined by looking at the differences to hardshell products, such as the completely waterproof rain jacket. Softshell is the name given to a breathable and water-repellent fabric used in clothing and accessories. Compared to hard shells, which don't stretch very well and can sometimes rustle, softshells are much softer, more elastic and warmer, but  typically not completely waterproof. Compared to products such as fleece jackets, soft shells still offer better weather protection, as they are normally very windproof and also offer some protection against moisture.


Even within the soft shell category, there are significant differences in the construction and focus of the products. Those that focus more on weather protection have breathable membranes that are also waterproof. Others combine wind protection with water repellency, and still others offer only wind protection. Softshells tend to be more stretchy, so they can be cut closer to the body and, depending on their intended use, can be more or less insulating thanks to the use of fleece on the inside of the fabric.


Softshell products are ideal for activities that require some weather protection, but where comfort and freedom of movement are paramount. Mountaineers, climbers and hikers, among others, benefit from the comfortable wear properties. For other activities, such as ski touring, hybrid constructions of waterproof laminates with breathable and flexible areas are increasingly being used.


In addition to softshell products, there are also very thin layers such as wind jackets or vests made from materials such as Pertex Quantum, where thermal retention is a secondary consideration. These layers are only designed to protect you from cooling down in the wind. They are particularly suitable as lightweight companions for short cycling and walking trips where no major weather changes are expected.

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Mid Layer / Insulation

They are indispensable in outdoor and mountain sports: insulating layers ensure that our body temperature remains constant even in extreme cold. Insulation materials are used in a wide range of products, from ski helmets to classic down jackets and shoes. Materials such as wool, synthetic fibres or down are used. Due to their natural properties or the way they are processed, they form small air pockets that store body heat.


Down has the best weight to warmth ratio. This is why products such as down jackets or sleeping bags are so light and extremely warm. The use of down for animal welfare reasons is controversial. This is why many manufacturers are looking to use RDS down (Responsible Down Standard - see Seals & Certificates below). Down recycling is also becoming increasingly important. The disadvantage of down products is that they lose their good thermal properties when they get wet.


An alternative to down is synthetic fibre insulation, for example from manufacturers such as PrimaLoft®, Thermore and Thinsulate. These materials mimic the properties of down by creating a multitude of small air pockets. The wafer-thin synthetic fibres, which are many times finer than human hair, are usually made into a wadding that is sandwiched between the outer material and an inner layer. Synthetic insulation has the advantage of keeping you warm when wet and is less sensitive to handling - but it cannot match the thermal performance of down.


Fleece products are also popular as 'mid-layers', i.e. warming intermediate layers. Fleece is mainly made from synthetic fibres such as polyester and has a roughened surface to keep you warm. The fluffy 'pile' retains heat by trapping air against the body, similar to synthetic wadding.


Wool, a natural product, has been on the rise in recent years, with more and more manufacturers turning the animal fibre into insulation products. Like synthetic fibre insulation, wool is used as a warming layer in jackets, for example in Ortovox's Swisswool insulation. Wool can also be made into fleece, but this is more costly.


In their search for ecological and ethical alternatives, manufacturers such as Vaude have discovered the fibre of the kapok tree. The soft, fluffy fibre is used by the ingredient brand PrimaLoft® to make insulation products that use fewer resources than products made from virgin polyester.

Insulation

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Yarns, fabrics & materials

The mountaineers of yesteryear wore woollen jackets and loden trousers. For a long time, women were forced to climb mountains in long, heavy dresses or skirts. Some of them changed their clothes on the way or risked social criticism, exclusion or even fines by wearing gathered trousers, the so-called bloomers.


Today, mountaineers of both sexes are spoilt for choice, with different brands, materials, cuts, colours and more or less sustainable products. Technical advances have made mountaineering more comfortable than ever. Sophisticated fabrics and fibre blends ensure that our personal air conditioners work smoothly and that we stay comfortable even during sweaty activities.


But not all fibres are the same: some fibres differ significantly in terms of their origin, properties, durability and ecological balance. A broad distinction can be made between natural fibres such as cotton, wool or hemp, bio-based cellulose-based fibres such as Lyocell and purely synthetic fibres based on petroleum.


Manufacturers often mix fibres, for example merino wool is often mixed with synthetic fibres to make it more robust. From an environmental point of view, this is problematic, as only monofilament materials can currently be easily recycled. Some brands are therefore returning to single-variety concepts. Swedish brand Houdini uses either pure merino wool or 100% synthetics in its base layers. Other manufacturers, such as Icebreaker, are also trying to phase out the use of synthetic fibres in their products. Some manufacturers are also increasingly using more environmentally friendly materials such as flax instead of carbon and corn-based plastics in hard goods such as skis and snowboards or accessories such as goggles and helmets.


To help you choose your next garment, equipment or accessory, here is a list of various fibres and materials.


Image © Icebreaker

Yarns, Materials & technologies

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Labels, standards and certificates

Everyone knows them: the little logos that are supposed to make shopping fairer, greener and less polluting. They usually indicate whether certain environmental standards have been met in the extraction and production of raw materials, animal welfare and fair working conditions. Consumers are also increasingly concerned about toxic chemicals, both in the production process and in the finished product.


Outdoor sports enthusiasts in particular are often concerned about the environmental impact of the products they use. Everyone involved is aware that the production and use of sports textiles, accessories and hard goods is a balancing act between functionality, performance, durability and environmental protection. The market is changing and manufacturers are looking for more sustainable alternatives.


Labels, standards and certifications can act as indicators and provide guidance. That's why we've compiled a list of the most important ones. The list is not exhaustive and not all labels are fully explained. If you want to find out more, there are links to the relevant certificates at the end of the text.


Image © GOTS.

Labels, certificates & standards briefly explained

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Our WIR DENKEN UM attributes and our WDU Label

Making sustainability visible – that’s the idea behind our WDU label. To award this label, we’ve implemented a two-step evaluation process and regularly review both our suppliers and products.


We introduced this assessment system back in 2018 and have been continuously developing it ever since. In addition, we label innovative products that are produced ecologically and fairly – from clothing and footwear to equipment – offering more sustainable alternatives to conventionally manufactured items.


Our product labeling is designed to help you quickly identify sustainable aspects within our range and inform yourself in a targeted way. It makes it easier for you to make more conscious decisions – without having to compromise on function, style, or quality.


In our online shop, you can use the "Sustainability" filter to search for criteria such as “PFAS/PFC-free,” “recycled materials,” and recognized certifications like the "Grüner Knopf" (Green Button).


In our retail stores, our experts are happy to offer personal advice, and you can easily identify sustainable product highlights by our WDU hang tag.


If you want to learn more about our requirements for brands and products, you’ll find all the answers here: Rethink Symbol

WDU Attributes